Textile Informatization Should Seize Opportunities And Make Information Play A Greater Role.

Textile informatization 2018 review and 2019 outlook

At the end of 2018, the central economic work conference pointed out that China's development is still in the long-term and will be in an important period of strategic opportunities. We must speed up the optimization and upgrading of the economic structure, enhance the ability of scientific and technological innovation, deepen reform and opening up, speed up green development, participate in the pformation of the global economic governance system, and change the pressure to accelerate the development of the high quality economy.

China's informationalization process has entered a torrent of high quality development, and the pformation and upgrading of manufacturing industry is an important battlefield for reform.

The textile industry must seize the strategic opportunities of the new industrial revolution, speed up the construction of information technology, combine the specific conditions of the industry, give full play to the role of information technology in deepening reform, and make new contributions to speed up the construction process of manufacturing power and network power, and realize the high quality development of the textile industry.

2018: smooth operation under complex situation

In the past 2018, China's textile industry has been running smoothly, and the development trend is in line with expectations.

Statistics show that the export and domestic sales growth of textile industry is better than that of 2017, and the index of investment and efficiency has been rising steadily. The supply side structure has been adjusted and optimized, and the adaptability and flexibility of the macro environment and market demand have been continuously improved.

Despite the continued escalation of Sino US trade frictions, the impact is limited in the short term, and the smooth and healthy operation of the textile industry still exists.

But in the face of this complex situation, how to strengthen internal strength, improve innovation ability, speed up pformation and upgrading to resolve the negative impact of trade friction on the industry has become a key issue facing China's textile enterprises.

Government and industry guide development direction

In order to implement the spirit of the document of the State Council on deepening the guidance of the "Internet + advanced manufacturing industry" to develop the industrial Internet, and promote the deep integration of industry and the Internet and achieve the high quality development, the Ministry of industry and Commerce issued the industrial Internet development plan (2018 to 2020) and the industrial Internet special working group 2018 work plan in May 2018.

Intelligent manufacturing is a breakthrough and key area in the pformation and upgrading of manufacturing industry. Governments at all levels give priority to it as the starting point for compulsory manufacturing.

The Ministry of industry and Commerce set up intelligent manufacturing comprehensive standardization and new mode application special year, and selected intelligent manufacturing pilot enterprises.

In 2018, the textile industry included 7 projects including Anhui Huamao, Tong Kun group and Xinxiang chemical fiber company, which were selected for standardization and new mode. 7 enterprises such as Hua Fang share, Jinjiang Huayu and Qingdao globe were selected as pilot enterprises.

In order to promote the high quality development of the textile industry and promote the deep integration of the Internet, big data, artificial intelligence and textile industry, and speed up the innovative application of the industrial Internet in the textile industry, the China Textile Industry Federation held the "two integration meeting of China's textile industry" in Dalian in September 2018. The theme is "industrial Internet and intelligent manufacturing". At the same time, the "action plan for promoting the development of the textile industry Internet industry (2018-2020 years)" was released.

Smart manufacturing has made gratifying progress

Intelligent manufacturing is the main direction of textile informatization in recent years. The leading enterprises in some industries have invested a lot of power and made a series of gratifying progress.

Anhui Huamao 150 thousand spindle ring spinning intelligent manufacturing project has been completed and put into operation, including advanced system such as blowing carding, coarse and thin connection, automatic packaging and so on. Through ERP, MES and other information systems, the whole process quality online monitoring, customer remote online real-time monitoring of order details, intelligent cotton blending and quality prediction, optimization of ordering, energy management of EMS, and many other functions have been implemented, and are moving towards intelligent spinning factories with excellent quality, low labor consumption and high integration of two technologies.

The intelligent manufacturing project of the nine trousers' west trousers has innovated the production management mode of trousers, and has built an intelligent production workshop.

Through the collaborative design and application of automatic sewing unit and traditional technology, a modular processing mode based on sewing automatic unit was established. The AGV quick response system adapted to flexible production conditions was used to coordinate with MES. The intelligent supply chain production system GPT was used to integrate effectively with SAP, GST and PM, and the production plan and production plan were completed.

Fujian Bai Hong's polyester filament intelligent manufacturing workshop project has passed the acceptance, and has realized the whole process digital simulation optimization and tracking from product development, production control, quality management, energy consumption control and logistics sales.

Its intelligent logistics and warehousing system is made up of automatic spinning, automatic packaging, automated warehouse and pportation system. It can automatically identify, track, classify, store and manage, and automate the production operation.

Artificial intelligence technology has been gradually applied.

Artificial intelligence technology has been applied in some fields of textile industry, forming a certain foundation.

Especially in the past two years, a series of development and application in the field of intelligent online detection have been focused.

Jinjiang Huayu worked with Tianjin University of Technology to develop an on-line inspection system for warp knitting and single side weaving using machine vision technology.

Visual perception system is used to monitor the warping yarn process in real time to realize quick alarm and self stop. Based on multi vision sensing and motion vision sensing, the full width and width synchronous acquisition of fabric is realized. The existence and location of defects are quickly judged by the comparison algorithm of frequency fingerprint characteristics, and it is applied in other warp knitting enterprises.

Fujian Bai Hong cooperated with Donghua University to apply machine vision technology to the appearance inspection of filament wrap, developed an on-line detection system that can adjust parameters automatically, set up a defect feature library with self-learning function, and conquered the technology of image self partition and defect feature adaptive matching on the whole surface of filament rolling and paper tube.

The system has the characteristics of modularization and embedded, and realizes the interconnection, coordination and control of the existing filament production line, and monitoring and traceability of monitoring data.

New generation of information technology enters clothing stores under the line

With the rapid development of e-commerce, the informatization level of garment production enterprises has been promoted, and a new generation of information technology has been brought into the clothing stores under the line.

JEANSWEST has developed a clothing store management software based on RFID, which is applied to the automatic data collection, intelligent shopping, inventory settlement and security burglary of its clothing stores.

Through the software system to analyze the collected data, bulk settlement, quick regional inventory, customer self-service fitting and computer intelligent matching service, thereby improving the management efficiency and service level of the store.

Integration of production and logistics warehousing systems is emphasized.

After the operation of the nylon 6 efficient automatic production line, Fujian Jingfeng successfully integrated with the intelligent logistics warehousing system, opened up links such as nylon 6 automatic production, overhead crane pportation and three-dimensional storage, and realized the automatic flow of the whole process from winding to winding, conveying, testing and packaging.

The three-dimensional intelligent storage technology increases the volume by increasing the warehouse height. Under the same floor area, the effective volume of storehouse can be increased by several times. The intelligent storage identification system can automatically track and identify the batch, storage date and storage cycle of products, so that it can prompt and arrange shipment in time, effectively preventing product backlog.

Breakthrough in digital design and development of color spinning products

Huafu color spinning cooperated with Zhejiang Sci-Tech University to develop the digital design and development system of colored yarn, and established the digital color design, soft proofing and color matching system platform and industrialization application demonstration base of colored spinning.

The project has created a digital color synthesis design method for colored spun yarn, developed color composition analysis and quick and accurate color matching technology, realized the functions of soft proofing and cost accounting for multi effect display of color spun yarn simulation, and is of great significance for product upgrading of color spinning enterprises.

2019: focus on improving productivity and risk tolerance

2019 is the key year for China to win the battle to build a well-off society in an all-round way.

China's textile industry ushered in an important period of strategic opportunities. At the same time, domestic and international market environment is complex and changeable, demand growth has slowed down, and various risk factors have also increased.

The operation pressure of the textile industry will be increased compared with 2018, and the export situation is uncertain. It is more urgent for the industry to push forward the high quality development. We must focus on improving production efficiency and anti risk ability so as to maintain a steady development trend.

In the future, the textile industry must speed up the construction of information technology, give full play to its role in deepening reform, and speed up the construction process of manufacturing power and network power.

Accelerating informatization construction in key areas

2019 is the year when the textile industry moves forward from the great power to the powerful nation. It is an inevitable choice to accelerate the informatization construction in key areas.

The new generation of information technology such as industrial Internet, big data, cloud computing, and Internet of things has penetrated further in various fields. Intelligent manufacturing has further accelerated from point to point, and the overall level of integration of the two industries of textile industry has been further improved.

The popularization and innovation of digitalization, networking and intelligent production are accelerating constantly, and the construction of digital workshop is gradually developing towards intelligent chemical plants. The application of Internet integration and innovation has springing up, and the new mode of large-scale customization, networked collaborative manufacturing, remote operation and maintenance, crowdsourcing and public innovation has gradually become a new kinetic energy for industrial growth; the construction and application of industrial Internet is constantly popularized and deepened, and the construction of cloud service platform in textile industry is constantly nurtured and promoted.

Vigorously promote the development of intelligent manufacturing from point to point

Intelligent manufacturing is the breakthrough and key point in the pformation and upgrading of the textile industry, including equipment, production process, logistics, management, service intelligence and so on. Some aspects have made breakthroughs, and the new year is facing the problem of promotion and development from point to point.

The importance of digitalization, networking and intellectualization of equipment is self-evident. Online monitoring and management system is the essential basis for intelligent manufacturing, and data acquisition is increasing in recent years.

The next stage is mainly to enhance the specialization function, deepen application from point to point, and adapt to the increasing demand for intelligent manufacturing, green manufacturing and fine management in textile enterprises.

Production logistics information system is an integral part of the intelligent production line of spinning, chemical fiber and other processes, and a link linking all links. It can improve the automation and intelligence level of the whole production line. In recent years, there are many successful cases, and it has an application prospect that can not be underestimated.

The automation level is higher, the product series is more complete, the application mode is more diverse, some links have the intellectualized function, is the development direction of the next few years.

The intellectualization of the whole production process is the core of intelligent manufacturing. Selecting and cultivating pilot demonstration is an effective way.

We should fully summarize the experience of the successful pilot demonstration enterprises, and guide the enterprises with key needs under the guidance of relevant national policies, and focus on the urgent needs of key industries. With the theme of intelligent production lines and network collaborative manufacturing, we will carry out the promotion of different modes and different technical solutions in the subdivision industry, pay attention to the integration of production lines and design systems, MES and ERP, give full play to the overall efficiency of the production line, and promote the development of digital workshop to intelligent chemical plants, and improve the level of advanced manufacturing and fine management of enterprises.

Artificial intelligence makes intelligent manufacturing worthy of the name.

Accelerating the application and development of AI technology will become a strategic technology to lead the future, and promote the improvement of the level of intelligence in various fields of textile industry, and then bring about a series of profound changes.

Artificial intelligence technology promotes the development of new models, new methods and new systems in intelligent manufacturing. It is the core technology of textile intelligent manufacturing.

It involves the following aspects: feature extraction in production process, production process optimization, production planning and scheduling, equipment scheduling algorithm, production process optimization control, quality roving inspection and management, production operation and pportation intelligent connection, equipment fault location and diagnosis.

A series of gratifying achievements have been made in product feature identification, quality roving inspection, production logistics handling and so on.

It must be noted that automation and networking technologies have been fully utilized in textile intelligent manufacturing projects in recent years, but the functions of knowledge acquisition, knowledge base construction, deep learning and optimization decision-making are still lacking.

In order to realize the intellectualization of manufacturing system and focus on developing optimization and decision functions, it is the direction to improve in the next few years.

This needs to focus on the practical application of the textile industry on the basis of solid theoretical research, and can not blindly copy the successful path of other industries. It is necessary to identify the breakthroughs in production practice and achieve industrialization as soon as possible so as to achieve economic and social benefits, not only at the level of literature and laboratories, but also to carry out down-to-earth applications in a scientific manner and objectively evaluate the achievements of artificial intelligence, so that they can not be labelled intellectualized.

Only by improving the level of intelligence on the basis of automation, digitalization and networking can we make intelligent manufacturing worthy of the name.